Parameter attribute
①Diameter of processing bar:100~220mm (4''~8'')
②Length of processing silicon carbide rod 50mm
③Workbench minimum feed rate: 0.005mm
④Maximum stroke of workbench: 500mm
⑤Feed stroke of workbench: 150mm
⑥Grinding frame maximum feed rate: 1.5mm
⑦Grinding line speed of right grinding head: 35mm/s
⑧Rotate speed of left grinding head: 3485r/min
⑨Arc surface roughness:Ra≤0.63-1.0 (depending on number of grinding wheels)
⑩OF width: ±0.5mm
⑪V NOTCH depth: 1.00~+0.25mm
⑫V angle: 89°~94°
⑬Crystal orientation accuracy: <±15′
⑭Ovality:≤0.02mm/L30mm
⑮Conicity:≤0.03mm/L30mm
⑯Dimension of equipment: 3600×1620×2150mm
⑰Rated total power of equipment: 20KW
⑱Equipment weight: 4.5t
Advantages
①The rotation of the main shaft of the headstock is controlled by the C axis, which is driven by 2Kw servo motor; the feeding of the left and right grinding heads is controlled by the X1 and X2 axes, and the lifting of the left grinding head is controlled by the Y1 axis, both are driven by servo;
②The reciprocating motion of the workbench is controlled by the Z axis, which is driven by servo motor + ball screw and flat V guide rail, with high precision and rigidity.
③It is mainly for crystal spheroidal grinding, OF reference surface grinding and V NOTCH grinding, and is designed for crystal spheronization and OF reference surface grinding or V NOTCH grinding accuracy with one clamping process.
④It has a high degree of automation and is easy to operate.
⑤It clamps the workpiece with hydraulic cylinder, which is convenient, stable and reliable. The center height of the crystal can be manually calibrated by the dial indicator to ensure the reliability of the grinding outer circle size for higher machining accuracy.
⑥The machine tool is controlled by PLC + touch screen, with easy-to-learn programming for parts processing.
⑦The machine tool is also equipped with orientation instrument to ensure that the parts can be processed at one time to meet the requirements.
⑧It is capable of processing silicon carbide 4''-8'', and the processing length of silicon carbide is 20-25mm; the orientation instrument is installed in front of the machine tool, and the X-ray tube is vapor proof; the combination of coarse and fine grinding wheels has high efficiency and precision in grinding the outer circle;
⑨The machine tool body and slide plate are all made of cast iron material and subject to aging treatment, which is reliable.
Benefits
①The processing plan is customizable according to the size of the silicon carbide ingot
